1600kw Induction Motor Explosion Proof Motor (Coal Mine, Oil Station, Gas Station Motor)

Product Details
Customization: Available
Application: Industrial, Universal
Operating Speed: Constant Speed
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  • 1600kw Induction Motor Explosion Proof Motor (Coal Mine, Oil Station, Gas Station Motor)
  • 1600kw Induction Motor Explosion Proof Motor (Coal Mine, Oil Station, Gas Station Motor)
  • 1600kw Induction Motor Explosion Proof Motor (Coal Mine, Oil Station, Gas Station Motor)
  • 1600kw Induction Motor Explosion Proof Motor (Coal Mine, Oil Station, Gas Station Motor)
  • 1600kw Induction Motor Explosion Proof Motor (Coal Mine, Oil Station, Gas Station Motor)
  • 1600kw Induction Motor Explosion Proof Motor (Coal Mine, Oil Station, Gas Station Motor)
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  • Overview
  • Company Profile
  • Product Description
  • Product Parameters
  • Our Advantages
  • Quality Control
  • Test
  • Packaging & Shipping
Overview

Basic Info.

Model NO.
YEB3-5603-6 1600KW
Species
Explosion-Proof Three-Phase
Rotor Structure
Squirrel-Cage
Casing Protection
Explosion-Proof Type
Number of Poles
2-12p
Starting Mode
Direct on-line Starting
Certification
ISO9001, CCC
Brand
Changli
Voltage
3.3kv-13.8kv
Rated Power
160kw-2240kw
Rated Frequency
50Hz/60Hz
Frame Size
H315-560
Duty Type
S1
Ambient Temperature
-15 ~ +40
Connection
Y/Delta
Insulation
H/F
Protection
IP44, IP54, IP55, IP56
Cooling
IC411, IC416
Rotation Direction
Cw/Ccw
Color
Can Be Customized
Mounting
Imb3, Imb5, Imb35, Imv1
Type 1
Exdi MB Motor
Type 2
Exdiia B C T4 GB Motor
Transport Package
Seaworthy Wooden Package
Trademark
CHANGLI
Origin
China
HS Code
8501520000
Production Capacity
550000

Product Description

Company Profile

Located in Changsha, Hunan province, Changli Electric Co., Ltd. (formally known as Changsha Motor Factory, which was founded in 1946), is a leading electric motor manufacturer among Top 10 industrial electric motor manufacturers in China.

With an investment of 1094 million yuan, the company covers an area of about 400mu (about 270,000m2), has over 600 sets of precision production equipment, with annual production capacity of 8MW.

At present, we have over 350 employees, in which engineers and technicians accounting for 18%. With a strong technical research and development team and over 70 years' manufacturing experience, we can produce various kinds of low voltage motors, medium voltage motors and high voltage motors.  

Our testing center is Hunan Medium and Small Sized Motors Quality Supervision Station, an authorized test station of China National Quality Inspection Center, is responsible for the quality supervision and sampling inspection of motor products of various motor manufacturers in Central and Southern China. We can test 40 series of high and low voltage motors.

Our products include standard motors, synchronous/asynchronous motors, high efficiency motors, premium efficiency motors, explosion proof motors, special motors, variable frequency speed regulation motors, ultra-high speed motors, submersible motors, wound rotor slip ring motors, permanent magnet motors, large-sized vertical circulating pump motors, etc.

Power range: 0.55KW ~20,000KW
Voltage range: 380V to 13.8KV
Shaft height: 80mm-1120mm

1600kw Induction Motor Explosion Proof Motor (Coal Mine, Oil Station, Gas Station Motor)

Product Description

YB3 Series High Voltage Flameprof Three Phase Induction Motors are the newest products combinind with the design and manufacture experience of long-term and stable producing high-voltage flameproof three-phase inducton motors, adopting the new technique, material and technology, and being of excellent workmanship, these series motors have many remarkable features such as compact construction, lightweight,large power, high efficiency,low noise,small vibration,safe operation and easy maintenance etc.
For the enclosure of these series motors,the degree of protecion is lP54 generallly,cooling form is IC411 and mounting arrangement is IMB3. Available are the motors with the diferent protection type,cooling form and mounting arrangement according to customer requirements.
This series motors are manufactured with fameproof structures in accordance with the Chinese National Standards GB755 "Rotating electical machines-Rating and Performance", GB3836.1-2010 "Explosive atmospheres, Part 1: Apparatus General requirements" and GB3836.2-2010 "Explosive atmospheres, Part 2: Apparatus protected by the crust for flameproof enclosure "d", The flameproof groups are marked by ExdI Mb, ExdIIA T4 Gb, ExdII B T4 Gb, Exd IIC T4 Gb, suitable for zone 1 and zone 2 hazardous areas where explosive gas and air mixtures exist, this series motors can be used to drive different kinds of general-purpose machines, such as compressors, water pumps, crushers, cutting machine tools, conveying machineries and other mechanical equipment installed in mine, mechanical, petrochemical industries and power plants etc. They can be used as drivers.

"ExdI Mb" is suitable for the areas where the explosive mixtures containing methane or coal dust exist, but not for the coal mining surface.
"ExdII A T4 Gb" is suitable for plant areas where the explosive mixtures of Group II A, Temperature Class T1, T2, T3 and T4 exist.
"ExdII B T4 Gb" is suitable for plant areas where the explosive mixtures of Group II B, Temperature Class T1, T2, T3 and T4 exist.
"ExdllCT4 Gb" is suitable for plant areas where the explosive mixtures of Group II C, Temperature Class T1, T2, T3 and T4 exist.
For the enclosure and the terminal box of this series motors, the protection degree is IP54, IP55 can also be met. The motors can also be manufactured for special environments, such as outdoor locations (YB3-W), indoor tropical humidity (YB3-T), outdoor tropical humidity (YB3-THW), indoor tropical (YB3-TA), outdoor tropical(YB3-TAW), indoor tropical (YB3-T), outdoor tropical (YB3-TW) and outdoor middle-chemical corrosion locations (YB3-WFl), which main installation dimensions are same as the dimension of the basic series motors.
Explosion proof products have obtained domestic explosion-proof certification, energy efficiency certification, CCC certification, international IECEx certification, ATEX certification, CUTR certification, etc., and have strong domestic and international competitiveness.

Product Parameters

 
Explosion proof certification:
Ex d I Mb, Ex d IIB T4 Gb, Ex d IIC T4 Gb 
Frame Size: H355mm-560mm
Power Range: 160KW~2240kW
Frequency:50Hz, 60HZ
Protection Degree: IP44, IP54, IP55,lP56
Mounting:IMB3,IMB35,IMB5,IMV1 etc.
European explosion proof certification:
IEC EX Explosion proof certification; ATEX Explosion proof certification
Poles:2~12P
Voltage:3.3KV~13.8KV
Efficiency level: IE3 Efficiency
Cooling Methods:  IC411, IC416
 
 

Our Advantages

Superior electrical performance: high power density, in line with the concept of green ecology;
Low starting current and small impact on power grid;
Advanced epoxy anhydride insulation system;
The stator adopts vacuum pressure impregnation technology.

High reliability: low motor temperature rise;
High frame strength;
Large space junction box;
Small vibration of the whole machine;
Perfect winding and bearing temperature monitoring device;
Large space grease filling cavity to prolong the greasing cycle.
Wide power range available
Excellent starting performance
Available to all industry segments and applications in global supply
Highest reliability to minimize operation cost from downtime
High flexibility with customizable design
Online Factory Acceptance Test (FAT).
 

Quality Control

In-process Inspection/ Quality Control

All the measuring apparatus and instruments are calibrated each year.
Quality inspection and control for each item
Name   Inspection item
Coil 1. Physical and chemical tests for raw materials
2. Coil winding process inspection
3. Winding dimension inspection
Iron Core 1. Physical and chemical test report for silicon steel sheet material
2. Lamination burrs and paint film inspection
3. Dimensional inspection of laminated steel sheet
Frame 1.Cold welding parts conformity certificate
2. Finish machining inspection
Rotor 1. Rotor core lamination inspection
2. Conducting bar welding
3. Check the material, appearance, conductivity and size of the conducting bar end ring
4. Check the fastening of the conducting bars in the slots
5. Dimensional check, including iron core outer diameter
6. Dynamic balance correction
Shaft 1. Raw material , annealing check
2 Finish machining check
Stator 1. Iron core compactness check
2. Check iron core length and section length
3 Inserting winding check
4. Iron consumption check
Assembly
1. Plain bearing size and surface quality check
2. Check the size of the air gap, the coincidence of the axial centerline of the stator and rotor core, the gap of inner fan and windshield
3 Cleaning check inside the motor
4 Shaft center height and installation size check
Test 1. Routine test
2. Type test
 

Test

Each motor must be tested before leaving the factory. Only all the items are qualified, can the motor be delivered. Each motor will have a test report.

Routine test items
Winding three-phase DC resistance
Winding insulation resistance to ground
Winding withstand voltage test
No-load current
No-load power
No-load loss
Three-phase no-load current imbalance
Locked rotor current
Locked rotor torque
Maximum torque
Rotation direction
Vibration: horizontal, vertical, axial 
Noise
Type test items
Full load input power
Full load current
Stator winding loss
Rotor winding loss
Iron loss
Mechanical loss
Other losses
Full-load slip ratio
Stator winding temperature rise
Bearing temperature
Thermal winding insulation resistance
Overload test
Full-load power factor
Efficiency
 

Packaging & Shipping

Paintings

Standard painting thickness: 120microns (40 micron priming paint + 80micron finish paint)
With professional certified painters, we can mix and paint any color according to your requirements.
1600kw Induction Motor Explosion Proof Motor (Coal Mine, Oil Station, Gas Station Motor)
Packaging
Standard seaworthy package for export
Plywood package or wooden fumigation package
Suitable for long distance transportation by sea1600kw Induction Motor Explosion Proof Motor (Coal Mine, Oil Station, Gas Station Motor)

Application 
Petroleum, Coal, Chemical Industry, Metallurgy, Electric Power, Oil and Gas Pipeline, Mine, Port, Machinery Industry

Operating Conditions
Operating conditions: ambient air temperature - 20 ºC ~ + 40 ºC, altitude ≤ 1000m, indoor (standard configuration, optional)


Warranty Period
Standard warranty: 12 months after commissioning, or 18 months after delivery, whichever comes first.
If you would like to extend the warranty period, please contact us for details.

 

 

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